Assistant Manager- Technical Tyre Engineering Job in Kec International Ltd.

This position is responsible for execution of all assigned plant Nontruck tyre ( OTR, Mining, Floatation, Farm),Process, Strip winder Extrusion, Curing/NPI/ regularactivities. The position is responsible for implementing steps for technical economy at the plant, optimisation of production processes and for proper documentation.

KEYPERFORMANCE AREAS

• Profile development in Strip winder for OTR, and other Non truck sizes
• Specification making in SAP HANA4
• No. of productivity and process improvement
• Quality Rating Score
• Adherence to NPI QCD andas per R & D specification & release plan at plant
• Enhancement in Technical economy through technical cost optimization
• Reduction in overall process scrap& indirect material cost
• No. of Projects (Kaizens & QIPs)

Functions And Responsibilities

Operational Activities

NPI, Strip winding activities, Spec making in SAP, Curing , TC activitiesand assistin Commissioning of Machines

Provide timely assistance in establishment and commissioning of new equipment at plants

Conduct NPI trials as per the schedule and ensure that the trials are run as per the specifications prescribed by the R&D team

Guide the operations team including the shop floor operators in executing technical trials on the shop floor

Effectively record and analyze trial results.

Plant Support

• Ensure systematic execution of product and process checking and reviewing as per preset standards
• Manage inspection of machines to ensure compliance and standards
• Conduct regular checks and engage in follow-ups for running trails at plants
• Assistance in smooth execution and timely completion of checks and audit of machine and process parameters.
• Conduct continual and regular safety and health condition checks and ensure maintenance of safety standards
• Continually track and monitor quality ratings for the assigned division and support the operations team is systematically resolving manufacturing issues for enhanced quality ratings
• Conducting test-check audits at processesto ensure standardization
• Assistance in arrangement of necessary and required samples for the Research and Development department
• Accepting specifications of materials and making arrangements for requisition of required materials
• Ensuring proper coordination with the stores department and conducting follow-ups regarding new materials, or materials ordered for trials and testing
• Attend regular meetings conducted by the internal team, as well as daily work management meetings, and ensure representation of technical facts and insights at the same
• Manage Dieman and support operational team for defect free components with safe and professional mannar.

Trouble Shooting

• Managing in a timely manner processing issues during trials and actual production and ensuring that the same shall be efficiently handled and resolved
• Engaging in troubleshooting activities from time to time, to ensure production time conservation
• Ensure regular follow-ups for resolving of issues

Process Improvements and Changes

• Ensure execution of changes pertaining to new product/ compound introduction.
• Ensure thorough handover and review of specification changes to the operator level at the plant
• Ensure continuous review and improvement in analytical and developmental activities
• Review of production related activities and ensuring their optimisation for overall cost saving
• Under the guidance of the superiors in the team, propose changing of compounds, changing of weights,etc. to ensure cost reduction in existing products
• Continually engage in review and improvement of existing processes and resolving process issues

Technical Process Analysis

Conduct a detailed analysis of defective materials or products

• Analysis of held-up batches at or during production, as well as at the time of disposition, with a view to ascertain its causes and solutions.
• Ensure analysis of minuscule aspects pertaining to scrap/ off spec materials
• Analysis of scrap and determining factors behind the same

Documentation

Maintaining proper records for changes in specifications of processes, on SAP

Ensuring proper execution of technological economy trials and preparation of compliance reports

Conducting trials for new materials or materials from new suppliers and preparing compliance reports for the same

Meticulous and regular updation of material/ SFG specification changes on SAP

Preparation of requisite monthly reports on Improvement activities (eg. Kaizen, 5S, etc.), Unsafe Conditions, etc.

Education and Experience Required

Education:

Bachelors of Technology

in Polymer Science and Rubber Technology, Mech, Plastic

Experience:

1 6Years for a Graduate

KEYPERFORMANCE AREAS

• Die and preformer development
• No. of productivity and process improvement
• Quality Rating Score
• Adherence to NPI QCD andas per R & D specification & release plan at plant
• Enhancement in Technical economy through technical cost optimization
• Reduction in overall process scrap& indirect material cost
• No. of Projects (Kaizens & QIPs)

Functions And Responsibilities

Operational Activities

NPI, Strip winding activities, Spec making in SAP, Curing , TC activitiesand assistin Commissioning of Machines

Provide timely assistance in establishment and commissioning of new equipment at plants

Conduct NPI trials as per the schedule and ensure that the trials are run as per the specifications prescribed by the R&D team

Guide the operations team including the shop floor operators in executing technical trials on the shop floor

Effectively record and analyze trial results.

Plant Support

• Ensure systematic execution of product and process checking and reviewing as per preset standards
• Manage inspection of machines to ensure compliance and standards
• Conduct regular checks and engage in follow-ups for running trails at plants
• Assistance in smooth execution and timely completion of checks and audit of machine and process parameters.
• Conduct continual and regular safety and health condition checks and ensure maintenance of safety standards
• Continually track and monitor quality ratings for the assigned division and support the operations team is systematically resolving manufacturing issues for enhanced quality ratings
• Conducting test-check audits at processesto ensure standardization
• Assistance in arrangement of necessary and required samples for the Research and Development department
• Accepting specifications of materials and making arrangements for requisition of required materials
• Ensuring proper coordination with the stores department and conducting follow-ups regarding new materials, or materials ordered for trials and testing
• Attend regular meetings conducted by the internal team, as well as daily work management meetings, and ensure representation of technical facts and insights at the same
• Manage Dieman and support operational team for defect free components with safe and professional mannar.

Trouble Shooting

• Managing in a timely manner processing issues during trials and actual production and ensuring that the same shall be efficiently handled and resolved
• Engaging in troubleshooting activities from time to time, to ensure production time conservation
• Ensure regular follow-ups for resolving of issues

Process Improvements and Changes

• Ensure execution of changes pertaining to new product/ compound introduction.
• Ensure thorough handover and review of specification changes to the operator level at the plant
• Ensure continuous review and improvement in analytical and developmental activities
• Review of production related activities and ensuring their optimisation for overall cost saving
• Under the guidance of the superiors in the team, propose changing of compounds, changing of weights,etc. to ensure cost reduction in existing products
• Continually engage in review and improvement of existing processes and resolving process issues

Technical Process Analysis

Conduct a detailed analysis of defective materials or products

• Analysis of held-up batches at or during production, as well as at the time of disposition, with a view to ascertain its causes and solutions.
• Ensure analysis of minuscule aspects pertaining to scrap/ off spec materials
• Analysis of scrap and determining factors behind the same

Documentation

Maintaining proper records for changes in specifications of processes, on SAP

Ensuring proper execution of technological economy trials and preparation of compliance reports

Conducting trials for new materials or materials from new suppliers and preparing compliance reports for the same

Meticulous and regular updation of material/ SFG specification changes on SAP

Preparation of requisite monthly reports on Improvement activities (eg. Kaizen, 5S, etc.), Unsafe Conditions, etc.

Education and Experience Required

Education:

Bachelors of Technology

in Polymer Science and Rubber Technology, Mech, Plastic

Experience:

1 6Years for a Graduate